Services for complex industrial facilities

Noise prediction – acoustic planning – measurements – mitigation consulting
reliable assessment and expert support across all project phases.

Service areas

What you can commission

From expert assessment through acoustic planning and verification to mitigation advice – four areas that interlock throughout the project.

Noise immission forecast: industrial sound source, sound propagation and protected residential building

Noise immission forecasts

Acoustic predictions for permitting and planning – with clear assessment of boundary conditions, sound sources and scenarios.

  • Noise predictions under TA Lärm and AVV Baulärm
  • Assessment of planned facilities and operating states
  • Early identification of critical immission points and the main causes
Acoustic planning: two people reviewing acoustic requirements on a plan

Acoustic planning

Reliable acoustic requirements for components and engineering disciplines – from concept phase to detailed planning.

  • Specifications for suppliers and planning teams
  • clear responsibilities at the interfaces
  • expert support during planning, coordination and implementation
Acoustic measurement: handheld professional sound measurement device in front of an industrial unit

Measurements & analysis

Planning, execution and analysis of acoustic measurements to the relevant standards – with documentation and technical interpretation.

  • Measurements on complete facilities and individual components
  • Determination of sound power levels
  • transparent analysis and assessment
Noise reduction: enclosed industrial unit with strong sound waves inside and reduced sound emission outside

Noise-reduction measures

Assessment and recommendation of practical measures – translating an acoustic problem into a workable technical solution.

  • Mitigation concepts for industrial facilities and sub-systems
  • Comparison and prioritisation of options
  • Advice and support through to practical implementation
Scope

Clearly defined – so you know what you get

Zörner Consulting specialises in consulting, measurement, assessment and acoustic planning. The physical implementation stays with your contractors – with clear acoustic specifications and expert oversight from me.

In scope

  • Noise immission forecasts under TA Lärm
  • acoustic measurements to the relevant standards and their analysis
  • acoustic planning and definition of acoustic requirements
  • assessment and recommendation of noise-mitigation measures
Support & implementation: Structural and machine-side implementation is carried out by your engineering disciplines and suppliers – with the acoustic specifications, assessment and expert support from Zörner Consulting.
International project context

Ready for international projects

Zörner Consulting is rooted in Germany and geared towards international industrial projects. What matters to clients is that coordination works quickly and clearly – across disciplines, suppliers and project cultures.

  • At home in international, interdisciplinary project teams – working with German and international codes and standards.
  • A digital, location-independent way of working – interactive acoustic models and in-house tools make collaboration across sites and borders practical – an advantage over purely conventional consulting.
Stylised globe with Germany highlighted and acoustic rings radiating outward as a symbol of international project work
Who it’s for?

Is your task a fit for Zörner Consulting?

Three typical situations – if you recognise yours, you’re in the right place.

Operators & environmental officers

“We need a noise immission forecast under TA Lärm for the authorities.”

For a complex industrial facility – and a contact who understands the process engineering. Experience with large industrial sites included.

Manufacturers & suppliers

“Our product needs an acoustic assessment – with mitigation recommendations.”

A fan, a pump or an entire sub-system, for example: standard-compliant measurement, reliable assessment and concrete mitigation recommendations – with joint follow-on planning where needed.

Planners & general contractors

“We need reliable acoustic requirements at the interfaces.”

Early enough to avoid costly rework: clear specifications for suppliers and engineering disciplines, verification routes and technical support throughout the project.

Experience & approach

What the work builds on

Industrial acoustics in demanding projects

Acoustic work on complex projects with high demands on verification and feasibility – from noise prediction and acoustic requirements through to robust solutions at the interfaces.

Analytical depth and methodical rigour

Grasping complex questions quickly, structuring them and working them through with the necessary depth. The goal is a reliable assessment that creates clarity – without unnecessary complexity.

Measurements, analysis and documentation

Planning and execution of standard-compliant acoustic measurements, sound analysis and documentation that backs up assumptions and reliably prepares the next steps.

Digital tools with a project focus

In-house applications and workflows make technical relationships tangible – from efficient data processing to project results that are usable sooner.

Industries & project experience

Industrial facilities with complex boundary conditions

The focus is on projects where permitting, planning, technical interfaces, operating conditions and reliable acoustic verification come together.

Typical fields of application

  • Steelworks, DRI/EAF facilities and other steel-related industrial facilities
  • Recycling and material-handling facilities
  • Chemical and refinery sites
  • Process and energy facilities with complex auxiliary systems
  • Pumps, cooling systems or other units from individual manufacturers
  • national and international project environments
FAQ

Industrial acoustics – briefly explained

What is a noise immission forecast under TA Lärm?

An acoustic forecast determines the expected noise immissions of a planned or existing facility at the relevant immission points and compares them with the guideline values of TA Lärm. It serves as verification towards the authorities in permitting and planning procedures.

Do you produce forecasts for complex chemical and process facilities?

Yes. A key focus is large, complex industrial facilities with many sound sources and auxiliary systems – such as chemical and refinery sites, steelworks and process facilities. Understanding the process engineering makes it possible to classify operating states and sources correctly and quickly, without you having to explain every area of the site in detail.

Can individual machines, units or components be measured acoustically?

Yes. Fans, pumps and other units, right up to subsystems or complete facilities, are measured and assessed to the relevant standards to determine the sound power level. On that basis, concrete noise-reduction measures can also be proposed.

Can noise-mitigation measures also be recommended?

Yes. The acoustic assessment leads to practical mitigation options, compared and prioritised by concept. Structural or machine-side implementation is carried out by the client's contractors and suppliers – guided by acoustic specifications and expert support from Zörner Consulting.

Do you also work for manufacturers and suppliers?

Yes. Clients include both operators and their environmental officers, and manufacturers and suppliers who need an acoustic assessment of their products – individual units as well as complete or partial installations – and require mitigation recommendations. Joint follow-on planning is possible.

How does acoustic planning differ from a forecast?

A forecast assesses the expected noise situation. Acoustic planning sets reliable acoustic requirements for components, engineering disciplines and suppliers so that this situation is actually achieved in the project.

Is international collaboration also possible?

Yes. Work can be carried out in German and English. Zörner Consulting works across Europe and on international industrial projects.

Which industries and facility types does Zörner Consulting work for?

The focus is on steelworks and steel-related facilities including DRI and EAF facilities, recycling and material-handling facilities, chemical and refinery sites, and process and energy facilities with complex auxiliary systems.

Contact

Discuss your question?

Briefly describe the site and the task – you’ll get an assessment of whether and how Zörner Consulting can help.